HCFC FREE Insulation Comparison Guide

 

What is “Green” Polyiso?

There are several clarifications and definitions that should be made before explaining “Green” polyiso. “Green”, “Green Building” as defined in ASTM E2114-01 (Standard Terminology for Sustainability Relative to the Performance of Buildings) : is a building that provides the specified building performance requirements while minimizing disturbance to and improving the functioning of local, regional and global ecosystems both during and after its construction and specified service life. Following the definition is this discussion note: A green building optimizes efficiencies in resource management and operational performance; and, minimizes risks to human health and the environment.

Environmental Building News (www.buildinggreen.com) in their Vol. 9 No.1 January 2000 edition published an article entitled Building Materials: What makes a product green? In the article there is a Summary of Product Standards for GreenSpec that gives us some additional clarification. This is a partial listing:

1. Products made from environmentally attractive materials

a. Products made with post-consumer/industrial content

2. Products that are green because of what isn’t there

b. Alternatives to ozone-depleting substances

3. Products that reduce environmental impacts during construction, renovation or demolition

a. Products that reduce the impact of renovation

4. Products that reduce environmental impacts of building operation

a. Building components that reduce heating and cooling loads
b. Products with exceptional durability or low maintenance requirements

5. Products that contribute to a safe, healthy indoor environment

a. Products that don’t release significant pollutants into the buildings

To further help in the assessment of “Green products”, one should also be aware of
ASTM E 2129 – 01 : Standard Practice for Data Collection for Sustainability Assessment of Building Products. The scope of this standard it states: 1.1 This practice offers a set of instructions for collecting data to be used in assessing the sustainability* of elements or products for use in both commercial and residential buildings. Specifiers may want to include this standard in project specifications to avoid “GreenWash” or unsubstantiated claims or positioning about “Green” products. Data areas reviewed include:

1. Materials

2. Manufacturing

1. Process
3. Operational Performance of Installed Product

4.
Indoor Air Quality

5.
Corporate Environmental Policy.

“Polyiso” is the most commonly used term for polyisocyanurate rigid board insulation. According to PIMA (Polyisocyanurate Insulation Manufacturers Association) Polyiso is the most popular material of its kind, currently being used in 60 percent of all new commercial construction applications. NRCA’s (National Roofing Contractors Association) 2000-2001 Annual Market Survey reveals polyiso is still the #1 insulation of choice.

Today’s polyiso products, as defined by PIMA (www.pima.org), are a mixture of rigid polyurethane and polyisocyanurate, with the advantages of both products. Sometimes, they are referred to as PUR/PIR foams. These products meet the requirements of ASTM C 1289 Standard Specification for Faced Rigid Cellular Polyisocyanurate Thermal Insulation Board. Polyiso products deliver superior R-Value per inch, excellent performance in code required fire tests, and compatibility with many roofing systems. Because of these benefits, less polyiso is typically needed to insulate and maintain a desired/calculated R-Value. This performance of polyiso results in the following:

  • Engineering thinner roofs with shorter fasteners.
  • Less change in building dimensions to meet a determined R-Value.
  • Immediate cost savings caused by a reduction in materials and labor.

“Green” Polyiso, until the last few years, would have been considered by some to be an oxymoron. Polyiso has long been a proven as an energy efficient insulating solution. The chemistry make up of Polyiso has been changing over the years in an attempt to have less impact on the environment. Man-made substances such as CFC's and Halons (e.g., bromotrifluoromethane) are considered ozone-depleting substances (ODS) because they break down in the presence of strong UV radiation and release chlorine or bromine atoms, which then react with ozone molecules. (One chlorine or bromine molecule reportedly can destroy 100,000 ozone molecules). The development of an environmentally friendly, Ozone safe, Polyiso is a direct result of the United States adoption of The Montreal Protocol (includes 175 countries) on Substances that Deplete the Ozone Layer.

Ozone-Destroying Chemicals

Name Use When U. S. production ends*
         
CFC's
(chlorofluorocarbons)
  solvents, aerosol sprays (most spray can uses banned in 1970s) foaming agents in plastic manufacture   January 1, 1996
         
         
Halons   fire extinguishers   January 1, 1994
         
         
Carbon
tetrachloride
  solvents, chemical manufacture; carbon tetrachloride causes cancer in animals   January 1, 1996
         
         
Methyl chloroform
(1,1,1-trichloroethene
  very widely-used solvent; in many workplace and consumer solvents, including auto repair and maintenance products   January 1, 1996
         
         
HCFC's
(hydro CFC's)
  CFC substitutes, chemicals slightly different from CFC's   January 1, 2003**
         

*The 1990 Clean Air Act includes a schedule for ending United States production of ozone-destroying chemicals and provisions for speeding up the phase out schedule if that is necessary. The dates in this table are "speeded-up" dates, proposed by EPA in early 1993.

**Production of the HCFC with the most severe ozone destroying effects ended January 1, 2003. Production of the rest of the HCFC's will end by January 1, 2030.

Control measures for the United States to reduce Ozone depletion responded to petitions to accelerate the phase-out of HCFC's with the highest ozone depletion potentials (ODP's) (58 FR 65018 , December 10, 1993). The HCFC's with the highest ODP's Including HCFC – 22, HCFC-141b ( the primary blowing agent used to manufacturer Polyiso), and HCFC – 142b were scheduled first. Therefore, on January 1, 2003, the ban on the production and import of HCFC-141b, the highest ozone-depleter of the HCFC's, became effective.

Another distinction that needs made is that the United States EPA accelerated this phase out date and is different than the Montreal Protocol which call for a 35% HCFC reduction by 2004 and total phase out by 2010. However, most Polyiso manufacturers will be producing HCFC FREE “Green” Polyiso by January 2003. BY specifying HCFC FREE “Green” Polyiso you are assured of an environmentally friendly, ozone safe insulation.

Note: there is a chart that goes here showing phase out dates of various chemicals as relates to different insulation materials including polyiso, polystyrene, urethanes. We can also include the Montreal Protocol schedule for Canadian readers http://www.epa.gov/oar/oaqps/peg_caa/pegcaa06.html

A key factor to understand is the US HCFC phase out date of January 2003 does not mean that Polyiso insulation with HCFC’s can not be sold or manufactured in the United States. It eliminates production and importation of HCFC’s. It is probable that Polyiso products containing HCFC’s will be available after January 2003 perhaps extending for as long as a year due to inventory levels. At the 2002 NRCA Convention, Mark Graham, NRCA’s Associate Executive Director, acknowledged that only two suppliers of Polyiso had recognized programs for conversion to HCFC FREE material, Atlas Roofing and Firestone**.

http://www.epa.gov/ozone/title6/overview.html

HCFC FREE “Green” Polyiso is available now, even though the US EPA compliance date is January 2003, with environmentally friendly, Zero Ozone Depletion, Zero Global Warming formulations replacing damaging HCFC’s. This new environmentally friendly benefit of “Green” Polyiso is an additional value to its established proven energy performance and with little to no additional costs to the market.

HCFC FREE “Green” Polyiso products are ideal for Whole Building, and Sustainable Design projects that put emphasis on specifying environmentally sensitive “green” products.

New HCFC FREE chemistries with old issues, new questions.

In 1993, US EPA required polyiso manufacturers to eliminate CFC’s from production that were the primary blowing agent chemistry at that time. The entire industry transitioned with the HCFC alternative solution.

Unlike converting from CFC’s when a single industry solution emerged, several early blowing agent*** chemistries were identified as possible alternatives to replacing HCFC’s. The list included: Hydrocarbons (HC), Hydrofluorocarbons (HCFC) and Carbon Dioxide (CO2). The early finalists where HC’s, HCFC-245fa, HC Blends, Blends of HC and HCFC-245fa with the winner** being HC’s. Both Atlas Roofing and Firestone, the 2 manufacturers NRCA recognized with HCFC FREE solutions, are using HC formulations. Of the two manufacturers noted only Atlas Roofing is actively producing HCFC FREE “Green” Polyiso.

Blowing Agent
Ozone Depletion Potential
Global Warming Potential
     
     
HCFC-141b
.11
630.0
     
HC
0.0
0.0

Note: Data obtained from EPA Web site www.epa.gov/ozone/title6/snap/612not6.html

When any new product is introduced into the construction industry there are always questions and/or confusion/skepticism. Understanding the performance data of HCFC FREE “Green” Polyiso is critical in avoiding this industry confusion during this period of transition. Performance issues critical in specifying compatible roof systems include the following ASTM Standards, which define the physical properties of all polyiso including HCVFC FREE “Green” Polyiso.

  • Independent laboratory testing reports typically will include:
  • Property Test Method
  • Dimensional Stability
  • (Length & Width)
  • CCMC Test Program
  • NRC Test Program
  • ASTM D 2126
  • Compressive Strength ASTM D 1621
  • Water Absorption ASTM C 209
  • Moisture Vapor
  • Transmission ASTM E 96
  • Product Density ASTM D 1622
  • Flame Spread ASTM E 84
  • Smoke Development ASTM E 84
  • HCFC FREE “Green” Polyiso performs “equal to or better” than Polyiso with HCFC’s.

*A definition of Sustainability(as per ASTM E 2114 –01): the maintenance of ecosystem components and functions for future generations. NOTE: A definition for Sustainable Building - refers back to Green Building

**There are 6 manufacturers of polyisocyanurate rigid board insulation that are listed as members of PIMA (www.pima.org). Manufacturers may differ in their formulation solution in eliminating HCFC’s. Manufacturers also have varying dates for phase out of HCFC product.

***Blowing agents are defined as a low conductivity gas allowing exothermic chemical reaction to expand the foam cells

| TOP |

 

Copyright © 2002, Green Zone. All Rights Reserved.
Green Zone Web Site Developed & Maintained by PRB Design